Source: www.baungcamp.com
One of the byproducts of the coal power plant power generation is coal ash. At first this is a waste ash that can not be used again, but after further examination it turns out the coal ash can be utilized because of the shape and character of fine particle amorphous pozzolan and can react with lime at room temperature with an aqueous medium and form compounds that are binding.
Coal ash produced by the Business Unit Suralaya which has total installed capacity of generating 3400 MW, is 1200 tons per day with 200 mesh fineness.
Content of elements in it are:
CONTENT percentage
Silica 51.82%
30.98% Alumina
Hematid 4.93%
Lime 4.66%
Magnesium 1.52%
Sulfate 1.51%
Content Carbom 1.52%
Total Alkali 1.42%
From the research, coal ash can be utilized with the matrix as follows:
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Cement
Portlant clinker, portland filler, filler blast furnace cement, slag filler preparation, activated cement flag
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Concrete
Concrete mortar, plaster mortar, masonry mortar, foam concrete, dry mix, fly ash sand, concrete road, concrete product (flag stone, paving stone, kerb stone, Sewer pipe / pit, pile)
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Ceramics
Paving stone, brick, roof tiles, porous tiles, polysil tiles, ceramic tiles & paver blocks.
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Civil Engineering Application
Asphalt filler, road stabilization subbasis, banks, dikes, Industrial area, Hydraulic engineering, road construction, slopes, ramps, approach road, concreted road.
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Lime
Sand lime / calcium silicate bricks, insulation material, concrete Cellulare, Gascon, Mansory mortar, Sewage sludge stabilizer.
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FGD Gypsum
Indoor wall blocks, cardboard / Fiberboard self-leveling Floors, retarding agent
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Miscellaneous
Zeolite synthesis
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Artificial Synthetic
Aardilite, a lime bound artificial gravel, Lytag, light weight asintered systhetic gravel.
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Upgrading Technique
Calcining, sintering, windsifting, sleving, screening, grinding, milling, mixing blending, drying, micronising.
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Low Added Value.
Use as fertilizer on agricultural land, land reclemation for building, and user application in large infrastructural work, back filling mine, rehabilitation of un controolled Land Fills.
From the mapping matrix of coal ash utilization, what can we give?
If your business is engaged in building construction, the ashes of us can reduce your production costs nearly 20% of the total cost you.
When you move in PPC cement industry, then we will reduce the ash from your production costs and make your PPC cement products become more robust and high quality.
When you move in lightweight concrete industry (light weight concrete) then we will reduce the ash from your production costs and make the quality of your products to increase as products become more smooth surface and strong.
When you move in mortar or cement industry fast food then the ashes of our products can reduce your production costs and make you an advanced mortar better quality with a strong adhesive power and a smooth surface.
If you are engaged in heavy industry such as ceramic tile, brick, casting, con blocks, bricks, etc., then the ashes of our products are the solution to reduce production cost and make quality products to increase as hardness and surface smoothness of your product.
Here are some of the products produced by the Cooperative Rusamas Suralaya using coal ash Suralaya:
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Red Conblok
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Conblock Gray
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Conblock Diamonds
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Aspects conblock six
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Concrete brick red brick substitute
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Concrete blocks
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